05.20.01 Technologies and means of mechanization of agriculture (technical sciences)
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PROSPECTS OF APPLICATION OF LASER SURFACING AT RESTORATION OF DETAILS OF AGRICULTURAL MACHINERY
05.20.01 Technologies and means of mechanization of agriculture (technical sciences)
Description
The main component of agricultural production is machinery, which is a complex technical system (harvesters, agricultural machines, tractors, cars, etc.). The practice of operation of technically complex machines shows that, in general, the process of replacing worn parts and working devices of agricultural machinery with new ones prevails, and the number of restored products is small. However, experience shows that the technological process of restoration of machine parts allows you to get high quality surfaces of such parts and reduce the cost of repair. One of effective methods of restoration of surface layers of details is gas-flame spraying with the subsequent laser reflow. The article presents the results of the study of the zone of thermal influence in steels U8A and St3, as well as the influence of laser reflow regimes on its microhardness in these steels. It is established that the higher the laser power and the lower the speed of movement of the optical head, the larger the size of the thermal influence zone. Conversely, the lower the power of the laser and the higher the speed of movement of the head, the smaller the size of the zone of thermal influence. The power of the laser and the speed of movement of the optical head slightly affect the value of microhardness. It was also noted that promising areas in the field of restoration of parts of agricultural machines laser welding are: a scientific rationale for the selection of powders; the study of regularities of changes of the microstructure parts, regularities of formation of layers; development of modes and justification of regimes of welding; and, ultimately, the development process of restoring the specific parts
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05.20.01 Technologies and means of mechanization of agriculture (technical sciences)
Description
The problem of linear motion of agricultural transporting vehicle (ATV) without satellite systems is a complex and difficult task. The consequences of non-linear movement associated with irregularity fertilizing, non-compliance between the rows and irregularity plowing leads which will leads to unnecessary costs for operating materials, which will causes significant economics damage to agricultural enterprises. In this case. In this article, we have presented theoretical foundations of simulation modeling of the course motion of the ATV taking into account wheel slipping for analyzing the effects of non-linear motion. There were also some results of checking their adequacy from field tests
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05.20.01 Technologies and means of mechanization of agriculture (technical sciences)
Description
The aim of the study is to determine the parameters of the Archimedes spiral to construct the geometry of the disc of the shredder of long-stemmed feeds. The article describes the sequence of constructing the curved portion of the geometry of the disc of the shredder of long-stemmed feeds, based on Archimedes spiral. Criteria for building the disk on the second and subsequent turns of the spiral of Archimedes and obtained the dependence of disk diameter from the size of its protrusions. The conditions of Archimedes spiral construction depending on the number of disk protrusions are determined
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05.20.01 Technologies and means of mechanization of agriculture (technical sciences)
Description
The quality of milk, as well as other livestock products, is regulated by the uniform requirements for this type of product on the basis of existing regulatory acts-standards. The article sets out and analyzes the regulatory and legislative documents in accordance with the standards that determine the quality requirements of milk in the dairy industry of our country. Additionally, the article presents the evolution of the development of regulatory documents on milk quality in the Russian Federation. We have also highlighted main regulatory documents that are presented for milk quality for different economic zones, namely, for: the Russian Federation, the European Economic Union, the Customs Union, and the number of basic indicators of milk quality varies - 3, 5 and 2 indicators, respectively. The information presented sets the requirements for the quality of raw milk in the USA, EU, RF, CU, EEC. Standards help implement organizational, technological, economic and other measures aimed at improving product quality
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TO THE QUESTION OF MODELING THE PROCESS OF INTERACTION OF THE ELASTIC WHEEL WITH THE SOIL BASE
05.20.01 Technologies and means of mechanization of agriculture (technical sciences)
Description
One of the most important problems facing agricultural production is to increase traction and energy properties and to decrease the deforming effect of wheel propellers of power tractors on the soil. The solution to this problem requires the widespread introduction of computer-aided design systems, which make it possible to predict the towing, fuel, economic, and agro-technological properties of the tractor unit at the design stage. Traction and energy indicators of wheeled agricultural tractors, the level of impact of wheel propellers on the soil are largely determined by the quality of pneumatic tires. The search for the optimal parameters of pneumatic tires, the compliance of tire characteristics with the parameters and operating conditions of the tractor unit, require solving two main problems. Firstly, the development of analytical dependencies describing the process of interaction of elastic wheels with the soil base, depending on the rolling mode of the wheel. Secondly, bringing to the engineering level the methods of calculation and analysis of the wheel propellers and soil system. The work discusses the issues of physical and mathematical modeling of a pneumatic wheel and soil system. It is noted that among the existing approaches to describing the process of interaction of an elastic wheel with soil, it is most preferable to use rheological models that take into account the simultaneous deformation and subsequent restoration of the soil and tire. However, when it comes to the existing models, the formation of the area of the contact patch is associated with a common normal deflection, which is not confirmed by numerous experimental studies. In the present work, the concept of agrotechnological deflection of a pneumatic tire is introduced. The developed model makes it possible to calculate the rut dept, the tangential and radial deformations of the tire, the longitudinal and normal deformations of the base, and the contact pressure under a known normal load on the wheel, wheel rolling radius and speed. We have also presented analytical and experimental dependences of the contact pressure and the rut depth on the size of the agrotechnical deflection
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RESULTS OF RESEARCHES OF THE POSSIBILITY OF VIBRATION GRAIN SEPARATION FROM THE EAR
05.20.01 Technologies and means of mechanization of agriculture (technical sciences)
Description
Enhancing the operative parts of a threshing mechanism which are realizing direct mechanical impact on an ear and being in it grains it is impossible to achieve the considerable lowering and to completely exclude traumatizing grain. New methods of noncontact grain separation from an ear in case of the threshing need to be developed. These methods exclude direct mechanical impact of operative parts on grains. A perspective method of noncontact grain separation from an ear is the imposition to a culm with an ear of oscillating motion, perpendicular its axes. It is a resonance in different parts of an ear can cause. As a result of the pilot and theoretical studies it is set that when impart low frequency oscillations in the range 18…100 Hz corresponding to natural frequencies of its oscillations to a culm with an ear, it is possible to achieve corrupting of the ear or its separation from the culm as a result of a resonance. But grain separation, at the same time, does not come from an ear as the range of natural resonance frequencies of grain oscillations does not match the range of natural frequencies of a culm with an ear and has higher values. The analysis of results of theoretical researches shows that for noncontact grain separation from an ear without its traumatizing is the imposition to it high-frequency oscillations in the range 100 … 14000 Hz matching its natural frequencies of oscillations, which is proved to be perspective. The occurring resonance causes origin of own movements of grain that leads to its separation from the ear
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STUDYING A DISK SOWING DEVICE AND JUSTIFICATION OF ITS PARAMETERS
05.20.01 Technologies and means of mechanization of agriculture (technical sciences)
Description
In recent years, in the conditions of the Tambov region, thanks to the widespread introduction of innovative technologies, the yield of root crops of this culture has significantly increased. The scheme of sowing is the basis of technology of cultivation of any crops depend on the productivity and quality of products, material and monetary and energy costs, density of sowing, supply area and design features used cars. According to academician V. I. Edelstein, the optimal sowing scheme is able to provide an increase in crop yields up to 40%. It was noted that the most optimal scheme of sowing is a tape, with the use of which it is possible to achieve a reasonable compromise between the possibility of rational thickening of plants in order to increase yields and improve the working conditions of agricultural machines. The relevance of the research lies in the modernization of the sowing apparatus of the beet seeder SST-12B, under the belt scheme of sowing with a staggered arrangement of plants in two adjacent lines of the tape and the study of its design parameters. The analysis shows that with an increase in the angle of installation of the scraper over 60 degrees, there is an increase in the percentage of occupancy of the disk cells with seeds in all studied hybrids. Studies have found that the hybrid RMS-120 at the angle of installation of the scraper 70 degrees is 100 percent filling cells with seeds, while hybrids XM-1820 and Troika cells filled only 93.3%. This is due to the fact that the seeds of the domestic hybrid were more aligned in diameter compared to the seeds of foreign firms. It should also be noted that the hybrid RMS-120 with a scraper angle of 70 degrees was marked by the lowest damage dragees-0.67%, while hybrids XM-1820 and Troika values of this indicator were 0.83 and 0.73%, respectively. By increasing the angle of installation of the scraper over 80 degrees, the percentage of damaged seeds increased from 0.4 to 0.66%
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05.20.01 Technologies and means of mechanization of agriculture (technical sciences)
Description
As a result of the analysis of the scientific question, there is a steady trend of growth in food consumption, especially of plant origin. To this issue, it is also necessary to add the provision of food security of the country and the exclusion of dependence on foreign producers. Thus, before science and production is a serious question of a significant increase in the production of crop products with a slight increase in the cost of these types of work and the main thing is to ensure the preservation of soil fertility. This can be achieved by reducing the use of chemical means of protection, less intensive impact on the treated environment by the running systems of power facilities and the working bodies of machines, but in compliance with the primary requirements for the treated surface. The proposed design of a horizontally arranged spherical disk working body can be used in various tillage machines for shallow and surface tillage. The design of the working body allows reducing the passes of the unit to perform the necessary agricultural requirements for equalization and ridges of the soil. And these indicators have a significant impact on the quality of sowing, which will necessarily affect the yield in the end. Comparative studies of the proposed working body and the same devices used in production show a clear advantage of the new scheme
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THE SOIL-CULTIVATING UNIVERSAL UNIT APU-1
05.20.01 Technologies and means of mechanization of agriculture (technical sciences)
Description
Ensuring the food security of the country in the conditions of growing consumption of crop products and excluding dependence on foreign producers poses a serious question for science to increase the volume of production while maintaining soil fertility. One of the important tasks in solving this problem is to create a moisture-saving and moisture-accumulating soil layers. This article focuses on the cultivation of winter wheat. In addition to providing moisture in the cultivated layer, crop losses are observed as a result of the defeat of plants by Fusarium. Also, to ensure the co-storage of the fruit layer, it is necessary to reduce the use of chemical means of protection, less intensive impact on the treated surface by the running systems of power facilities and working bodies of machines, but with compliance with the primary requirements for the treated surface. To complete the tasks, we have developed a universal plow with a turning beam. Chisel working bodies are installed on the front of the beam. The formation turnover is performed by the disk working bodies installed further. The main element is a skating rink. The article presents the scheme of sets of plow on different types of work, as a universal combined machine and to perform individual types of work
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05.20.01 Technologies and means of mechanization of agriculture (technical sciences)
Description
In this article we consider methods of inactivation of anti-nutrient substances of leguminous crops by means of preliminary treatment: melting and extrusion of grain. It has been found that the main anti-nutrient of legumes is a trypsin inhibitor. It is concluded that it is impossible to use leguminous crops as animal feed without preliminary treatment. We have considered issues of use of leguminous crops in feeding farm animals in the form of flour, cake, extraction cake, protein concentrates, milk, green mass, hay, senage, herbal flour and silage, and it has been established that the most promising direction of preparation of leguminous animals for feeding by agricultural animals is preparation of liquid protein suspension
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