№ 152(8), October, 2019
Public date: 31.10.2019
Archive of journal: Articles count 23, 77 kb
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05.20.00 Processes and machines of agroengineering systems
PRODUCTION TECHNOLOGY OF PREPARATION OF SOIL BY TERRACING THE SLOPES
05.20.00 Processes and machines of agroengineering systems
Description
Slope land (ravines, gullies, mountain areas) for many countries of the world are important areas of economic activity, and for some they are the only living space. In the mountainous areas there are cereals and feed, fruit, citrus, nut, berry and essential oil crops, grapes, tea and many others. On slope lands, soil preparation by terracing is widely used. The article considers modern technologies and machines for the construction of terraces in order to create protective and fruit plantations on them and to involve new areas in agricultural turnover. There are two main ways to create terraces: hinged and rifled. Most often, when terracing on tractor-passable slopes, various plows and graders (floor terraces) are used, and on tractor-passable slopes there are universal bulldozers and terrasers (rifled terraces). The shuttle plow PCHS-4-35 and revolving plows are especially convenient for the device of floor terraces, with the help of which it is possible to significantly increase labor productivity by reducing the time for idle runs. For rifled terraces, we use a large complex of machines, the most productive of which are: terraser-Ripper TR-2A; terraced equipment TK-4; terraser T-4M, etc. The use of the proposed complex of machines in the construction of raised and rifled terraces will help to increase productivity and involve new lands in agricultural turnover, which will ultimately increase food security of the Russian Federation
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05.20.00 Processes and machines of agroengineering systems
Description
The small-scale intra-economic plants producing loose compound feed are outdated and require reconstruction by method of the modern process lines of compound feed granulation or extrusion adding. But such reconstruction requires a production stop. It is unacceptable for agricultural enterprises. The method of small-scale intra-economic formula-feed plant reconstruction is offered. The method consists in integration into composition of the plant of a modular process line for loose compound feed extrusion or granulation without stopping of production. The building for a new process line is created from the constructive modules representing metal frames with overall dimensions of a standard cargo container in which the equipment, ready to application, is installed. The combined multilevel building of a process line for granulation or extrusion is placed near the main factory building of the existing intra-economic enterprise. Buildings additional and the main production lines form two multilevel production factory building. The example of small-scale formula-feed plant reconstruction by method of integration a modular process line for granulation is explained. The line consists of modules for operational storage and dispensing of loose compound feed, conditioning and granulation, cooling, separation of granules. The traditional formula-feed plant of the fixed structure turns into the transformed system because the configuration of the new modular line can be easily changed. The offered method of reconstruction is perspective for application on small-scale intra-economic formula-feed plants as allows to reorganize without stopping operating production preparation of compound feed according to the modern requirements, having increased its quality and period of storage. Period of construction of the plant decreases from several months to several weeks thanks to creation of the building of the new line from ready constructive modules
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PNEUMATIC SLIT SPRAYER PARAMETERS STUDY
05.20.00 Processes and machines of agroengineering systems
Description
As a result of scientific analysis of the effective plant protection by spraying them with protective-stimulating liquids, the most progressive pneumohydraulic processing method was chosen, enabling the use of a wide mode range. The proposed pneumatic sprayer design can be used to equip sprayers, pollinators and combined units to perform basic operations with the use of pesticides and fertilizers. Using liquid crushing through exposure to working fluid flowing from the feeding tubes of sprayers (jets) with a high-speed air jet, it was possible to carry out the spraying process in a low-volume and ultra-small-volume way in a highly dispersive airborne jets. To study the air-borne jet parameters, providing the working fluid spraying quality as a polydisperse system, we have used a probabilistic-statistical analysis method. It studies variation range of signs according to the classes. Theoretically, the air-borne jet forming process by a pneumatic slit sprayer was considered. Using the three-factor central composite rotatable uniform plan (CURUP), the influence of three factors (surge tank position in cm, air pressure MPa and the feeding tube inclination angle in degrees) on the sprayer performance and the surface response on the working fluid median-mass diameter was determined. It was found that the response surfaces have a form of a paraboloid, the extremum of which is observed at an air pressure of 0.15 MPa (the center of the plan) and the tube installation angle in the spray housing equal to 60 degrees with the middle surge tank position. The maximum coating density of the treated object was 95 pieces / cm2 at the same position of the surge tank and air pressure in the pneumatic line of 0.3 MPa. It was proved that ultra-low volume spraying can be carried out in wide ranges of initial data while observing spraying quality requirements according to the drop median-mass diameter, the average coating density and their distribution uniformity
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ENGINEERING OF TRANSPORT MACHINES SCREW ENGINES FOR RICE AND FISH FARMING FACILITIES
05.20.00 Processes and machines of agroengineering systems
Description
The article considers manufacturing techniques and assembling screw propellers of transport vehicles for rice and fish farms. The increase in technological capabilities, reliability and carrying capacity of transport vehicles is achieved by making the propeller screw, with the possibility of its rotation. We called such propellers screw propellers, since along their perimeter along the entire length, multiple-curved curved surfaces are formed in the form of helical grooves of various configurations, sizes and shapes. The spatial form of the screw propellers is made with screw surfaces in the form of helical grooves, which ensures that the transport machines for rice and fish farms are conveyed on land, on water, through swampy and difficult terrain at a sufficiently high speed. As a result of the work performed, not only the designs of screw propellers and their classification were proposed, in which there is a general principle that allows the development of still unknown structures of propellers, but also their manufacturing techniques. The design of screw propellers was performed using the KOMPAS-3D software package using descriptive geometry and engineering graphics
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THEORETICAL PROVING THE PARAMETERS OF A UNIT FOR SEEDLING FEEDING TO TRANSPLANTING DEVICE
05.20.00 Processes and machines of agroengineering systems
Description
Transplanting seedling into the field is an extremely important period for all seedling crops, as the plant passes through basic vegetation stages. After carried analysis of seedling transplantation machines utilization it became obvious that they all have low technical and exploitation parameters. The purpose of the research was elaboration of theoretical bases for calculating parameters of a unit for seedling feeding to transplanting device, which implementation will lead to increase efficiency of transplanting. The article presents the results of theoretical researches for proving parameters of a unit for seedling feeding to transplanting device. A system of equations for acting at seedling forces during its transportation from collecting drum to feeding drum is arranged. We have also calculated nomograms for defining drum rotating frequency depending on seedling friction coefficient on surfaces of collecting and feeding drums. Parameters of pneumatic feeding drum were technologically proved. Its principle is equality of capacities of feeding unit and transplanting device. We have elaborated a nomogram for defining feeding drum rotating frequency depending on plant spacing and velocity of transplanting machine
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05.20.00 Processes and machines of agroengineering systems
Description
The modern level of cultivation of agricultural animals requires new approaches to the processing and disposal of manure. To do this, it is necessary to develop effective ways of converting waste into organic fertilizers, which, in the form of liquid effluents, make it possible to enhance and preserve the soil fertility of agricultural landscapes. This is especially necessary to be carried out on black soils, where irrigation of crops with prepared and diluted drains has a positive effect on the harvest. Therefore, the creation of manure processing systems by technological sequentially related operations is an urgent problem. Cattle manure is considered as a poly-dispersed system with sedimentation and physical and chemical properties. In this case, the system requires the sequential solution of a number of complex tasks: removal of various inclusions from manure, especially colloidal and fibrous particles; prevention of premature separation of manure during homogenization; preparation of manure for separation into liquid and solid fractions is a basic technological scheme that is universal and applicable to all types of livestock-raising complexes. A feature of the integrated cattle manure disposal line is a lagoon for year-round storage of a certain amount of manure drains prepared for irrigation during the growing season. For the creation of the lagoon, a film coating is used - it works as an anti-filtration screen
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THE RATIONALE OF THE RIGID CHARACTERISTICPARAMETERS OF THE COMBINE HARVESTERS OF HIGH PERFORMANCE
05.20.00 Processes and machines of agroengineering systems
Description
The purpose of the study was to substantiate the rigid parameters of tyres in propulsion units for the combine harvesters of high performance. A research method is analytical with the use of a mathematical model of the combine harvester in which damping and rigidity of the drive axle tyres in circumferential and radial directions are taken into account. Values of the rational rigid characteristics of the pneumatic tyre have been generally determined by the ability of the tyre to be deformed so that to reduce the angular, vertical and horizontal skeleton oscillations of a combine harvester to ensure the high-quality technological process of the threshing and harvesting. The specified circumstance gains the special importance at the development and introduction of the new tyre modes for the combine harvesters of high performance. The analysis of the conducted analytical researches has been showed the expediency of using the threads of a cord in the propulsion unit of combine harvesters instead of diagonal or radial tyres of the same standard size with an original position of them. The offered pneumatic tyre of 30.5E-32 used as the leading one, and promotes the reduction of the angular oscillation amplitude and operating speed of a combine and also angular and vertical accelerations up to 1.42 times
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THEORETICAL JUSTIFICATION OF CONSTRUCTIVE AND REGIME PARAMETERS OF THE ARABLE AND MILLING UNIT
05.20.00 Processes and machines of agroengineering systems
Description
Pre-planting preparation of soil in the Central part of the North Caucasus according to the traditional technology of cultivation of crops involves the use of single-operation soil processing machines and aggregates. As a result, they have to make multiple passes, resulting in increased energy consumption, soil compaction, and the emergence and development of erosion processes. In addition, the agricultural machinery used is characterized by the low operability and reliability of the working elements and their joint assemblies, which leads to a decrease in productivity, so that the agricultural requirements for the process of pre-sowing soil preparation are often not met. In order to solve the above-mentioned problems, an arable milling unit for pre-sowing soil preparation is proposed. Its structural and technological scheme is justified. The distinctive features of the proposed design are the possibility of the main soil treatment with simultaneous grinding of large soil clumps, lumps, plant residues and levelling of the soil surface; possibility of changing the installation angle of the rotary grinder and depth of soil treatment depending on the type of treated soil; high quality of soil preparation for sowing; provision of energy consumption reduction due to combination of technological operations in preparation of soils for sowing; lack of expensive assemblies and parts; the need for less energy for aggregation when preparing soils for sowing. As a result of the theoretical studies carried out, rational values of the main parameters of the proposed arable milling unit have been established, which have a decisive influence on the process of its operation: speed of movement 1.5... 2.0 m/s; Angle of attack of working element 20... 300; Angular rotation speed of the working tool 20... 25 s-1
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Description
The quality of the seed largely depends on the value of the future crop. For sowing, it is necessary to use seeds with high sowing qualities. This article is devoted to the study of the formation of high-quality seed of new varieties of winter barley, depending on the controlled compaction of crops. The paper describes in detail the importance of sowing qualities of seeds for the formation of high productivity of barley crops. The questions of influence of different seeding rates on laboratory and field germination of seeds are considered. The correlation between the four variants of seeding rates and field and laboratory germination was determined. The purity of seeds of winter barley varieties Kubagro – 1 and Kubagro – 3 was studied and it was determined that the change in the density of the formed stem does not affect the purity of seeds of these varieties. The use of highly productive seeds for sowing and further qualitative cleaning of the obtained grain contributes to the production of seed material with high purity. When considering the weight of 1000 grains in the studied varieties, it was determined that with an increase in the number of productive stems per unit area and a decrease in the area of plant nutrition, both varieties reduced the mass of grains. The highest rates of weight of 1000 grains were determined when sowing with the norm of 3.5 million germinating seeds per 1 ha, such a pattern was observed for both varieties
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Description
As a prospect in baking, a number of researchers propose to expand the range of products in the formulation of which include natural food dressers. The article presents the results of research on the development of the optimal formulation of bread from mixtures of wheat flour, wholemeal flour from grains of naked barley varieties Nudum 95 and wholemeal flour from grain triticale varieties Tsekad 90. To select the optimal mixture of wheat, barley and triticale flour, the following variants of the ratios were studied– 70:10:20; 60:20:20; 50:30:20; 50:20:30. As control we took flour of the highest grade from grain of strong wheat Novosibirsk 29. Flour mixtures studied by the gluten content is significantly inferior to the control version of the flour. In the version where 70% of wheat flour was used, gluten decreased by 5.1%, in the version with the amount of wheat flour 60%, gluten decreased by 8.0%. In subsequent variants, the difference in gluten content with the control variant was more than 10%. The lowest rate of flour strength (145 e.a.) in the version where barley flour reached 30% of the mixture. In other embodiments, the flour strength level 209-250 e.a., that is slightly different from the standards on valuable wheat (not less than 260 e.a.). In terms of baking quality has distinguished the case where the proportion of wheat flour was 70%, barley – 10% and triticale – 20% (the volume of bread 500 ml, total score of bread 4 points). In subsequent versions, the performance of baking qualities decreased. As a result of evaluation of mixtures of wheat, barley and triticale flour revealed the most optimal ratio – 70:10:20. This option is recommended for introduction into production for enrichment of wheat flour with nutritious components of barley and triticale grain