05.20.00 Processes and machines of agroengineering systems
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05.20.00 Processes and machines of agroengineering systems
DescriptionThe aim of the research was to determine rational design parameters of a screw with variable step of press-extruder, which will allow to consider their physical condition and to obtain optimal density of sunflower cake, in loose and granular types for cattle on the basis of a psychological experiment or a priori ranking factors. Before the start of the study chose the factors that affect the density of sunflower meal. In the initial stage of studying the density of sunflower cake in addition to the analysis of the literature and previously obtained materials, we will conduct a psychological experiment or a priori ranking factors. Procedure of a psychological experiment was carried out in the following way. Each expert in the survey was asked to complete a form, in which were the factors, their dimensions and the anticipated intervals of variation. A specialist had to appoint the place of each factor and to include in the questionnaire other, not included into consideration factors or to express an opinion about the change of intershafts of variation. According to the survey we have calculated the coefficient of concordance and after it is evaluated determined by its significance for the Pearson criterion. After checking of the coefficient of concordance according to the Pearson criterion we have plotted rank distribution of factors influencing the density of sunflower oilcake by types, reflecting the collective opinion of experts. On the basis of the conducted expert assessment, the most significant factors affecting the density of sunflower cake, crumbled and granulated types are: (x1) the angle of taper of the screw (x2) step spiral auger 2, (X3) step revolution of the screw of the 1st winding. The proposed design parameters of the variable pitch screw press extruder can be attributed to the rational, since they allow not only to obtain the desired density of sunflower cake, in loose and granular types for cattle, but also to consider its physical and mechanical properties
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05.20.00 Processes and machines of agroengineering systems
DescriptionThe small-scale intra-economic plants producing loose compound feed are outdated and require reconstruction by method of the modern process lines of compound feed granulation or extrusion adding. But such reconstruction requires a production stop. It is unacceptable for agricultural enterprises. The method of small-scale intra-economic formula-feed plant reconstruction is offered. The method consists in integration into composition of the plant of a modular process line for loose compound feed extrusion or granulation without stopping of production. The building for a new process line is created from the constructive modules representing metal frames with overall dimensions of a standard cargo container in which the equipment, ready to application, is installed. The combined multilevel building of a process line for granulation or extrusion is placed near the main factory building of the existing intra-economic enterprise. Buildings additional and the main production lines form two multilevel production factory building. The example of small-scale formula-feed plant reconstruction by method of integration a modular process line for granulation is explained. The line consists of modules for operational storage and dispensing of loose compound feed, conditioning and granulation, cooling, separation of granules. The traditional formula-feed plant of the fixed structure turns into the transformed system because the configuration of the new modular line can be easily changed. The offered method of reconstruction is perspective for application on small-scale intra-economic formula-feed plants as allows to reorganize without stopping operating production preparation of compound feed according to the modern requirements, having increased its quality and period of storage. Period of construction of the plant decreases from several months to several weeks thanks to creation of the building of the new line from ready constructive modules
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ROBOTIC MEANS IN THE PREPARATION AND DISTRIBUTION OF PROTEIN FEED IN AGRICULTURAL COMPANIES
05.20.00 Processes and machines of agroengineering systems
DescriptionThe purpose of this research is to increase the production of concentrated (protein) feed in agricultural enterprises through the use of electronic equipment or robotics and precise precision livestock technology, which will reduce the unit cost of their production. According to the academician L. P. Kormakovsky, accurate, precision technology enables economical use of material resources, which are feeds and their ingredients in the feed, and to obtain optimum results at the highest cost. The most important direction of development of accurate technologies in animal husbandry is the preparation of complete feed mixtures and normalized feeding of groups of animals formed by its productivity. One of the key conditions of efficiency of precise breeding and the use of sophisticated electronic means of control of technological processes is the quality of the feed. Over the past 15 years, concentrated feed forms have been the basis of the diet of most types of farm animals and is the main reserve for increasing their productivity. The article considers models of robotic means of different countries of producers, used in agricultural enterprises for the preparation and distribution of protein feed. The use of robotics currently makes it possible to facilitate human work, and in some cases to replace it. Replacement of a human in all the spheres of activity, for example in preparation of protein forages, at agricultural companies will allow to increase productivity of forage preparation equipment, quality of forages and to provide agriculture of the country with the domestic forages. However, the production of domestic robotics, which are designed for the preparation of protein feed on the basis of oilseeds (sunflower meal, soybean, etc.) is absent, which is a scientific problem. The production of robotics is most developed in European countries. Robotic means which carry out distribution of protein forages, are applied to a lesser extent at the domestic agricultural enterprises, in connection with their features
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05.20.00 Processes and machines of agroengineering systems
DescriptionThe modern level of cultivation of agricultural animals requires new approaches to the processing and disposal of manure. To do this, it is necessary to develop effective ways of converting waste into organic fertilizers, which, in the form of liquid effluents, make it possible to enhance and preserve the soil fertility of agricultural landscapes. This is especially necessary to be carried out on black soils, where irrigation of crops with prepared and diluted drains has a positive effect on the harvest. Therefore, the creation of manure processing systems by technological sequentially related operations is an urgent problem. Cattle manure is considered as a poly-dispersed system with sedimentation and physical and chemical properties. In this case, the system requires the sequential solution of a number of complex tasks: removal of various inclusions from manure, especially colloidal and fibrous particles; prevention of premature separation of manure during homogenization; preparation of manure for separation into liquid and solid fractions is a basic technological scheme that is universal and applicable to all types of livestock-raising complexes. A feature of the integrated cattle manure disposal line is a lagoon for year-round storage of a certain amount of manure drains prepared for irrigation during the growing season. For the creation of the lagoon, a film coating is used - it works as an anti-filtration screen
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05.20.00 Processes and machines of agroengineering systems
DescriptionWe have presented methods of designing technologies of winter wheat harvesting by stripping with pile dividing stationary with optimization of harvesting–transport complexes in various conditions
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COMPARATIVE ANALYSIS OF THE DE-FORMATION IN TIRES 30.5-32 WITH A DIF-FERENT INTERNAL STRUCTURE
05.20.00 Processes and machines of agroengineering systems
DescriptionThe objective of the research was to study the patterns of deformation with the different internal structure in a tire envelope with the standard size of 30.5-32 in propulsion units for modern mobile farm vehicles. The research method is experimental with the use of «a tire tester» and specially developed devices for determining the deformations of the tire envelope concerning the rim in circular and radial directions. Output indicators of a wheel with the pneumatic tire are determined by the ability of the tire to be deformed so that at small hysteresis losses in the rubber-cord envelope the largest area of the contact with a substructure have been created. This circumstance has special significance when developing the tires for mobile farm vehicles with the high power saturation, the patterns of deformation of which are poorly studied now. The analysis of the carried out experimental researches has shown the expediency of application of the experimental tires with the same standard size, offered in the work, on the propulsion units of the mobile farm vehicles instead of diagonal and radial tires. The rolling resistance of the experimental tires 30.5E-32 is lower than the rolling resistance of serially produced tires, and the developed area of contact is higher and that provides the decrease in the condensing impact on the soil
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05.20.00 Processes and machines of agroengineering systems
DescriptionSulphitation of semiproducts of sugar production has a significant influence on the course of processes in the refining of both sugar beet and cane sugar. The insufficient degree of adsorption of sulfurous anhydride has a negative impact on the environment as well as on the technical staff, if it gets into production premises, caused not so much by contingencies, but by shortcomings in the equipment used. In the article, we describe the main types of constructions of sulphitation devices used in the sugar industry, their drafts are shown, their advantages and disadvantages are considered
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MECHANIZATION PRODUCTION PROCESSES STRATEGY OF HIGH QUALITY WHEAT GRAIN +)
05.20.00 Processes and machines of agroengineering systems
DescriptionThe production system analysis of high-quality winter wheat grain was done and the problem solution methods based on mechanization production processes strategy through a new generation of equipment and innovative improvement of machine technologies were outlined. Deterioration of grain quality indicators in the country was marked: the proportion of strong wheat is not more than 0.5% of commodity grain resources, and about 80% of exportable parties is wheat of 4...5 classes. Thus, it is possible due to the process mechanization to raise the grain quality. A well-known method of functional-cost analysis was applied to ground machine technological operations, which are the first to be developed in order to improve the wheat quality in the entire technological system, the demand for which is reduced abroad. The basic technological principles of production of high-quality grain were designed. They have three subsystems: the structure of the wheat varieties for the agricultural producer, the previous crops for wheat, features of cultivation technology of valuable varieties on the basis of intelligent manufacturing systems machines. The mechanization of high quality grain production processes was proposed. It can provide engine technology improvement due to rational composition machine-tractor units of new generation. They allow abandoning the outdated usual items of machinery used in their system and dramatically raise labor productivity due to the combination of operations, quality of work, yield and reduce costs. The features of mechanization on harvesting and post-harvest grain refinement are reflected with the aim of improving its quality. Applied to various forms of management, intellectual grain sorting means of mechanization recommended, which contribute to an increase in wheat quality. The impact of "neveika" technology with the completion of a heap at the stationary place on the grain quality improvement was marked
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MECHANIZATION PRODUCTION PROCESSES STRATEGY OF HIGH QUALITY WHEAT GRAIN
05.20.00 Processes and machines of agroengineering systems
DescriptionThe article presents a production system analysis of high-quality winter wheat grain and the problem solution methods based on mechanization production processes strategy through a new generation of equipment and innovative improvement of machine technologies were outlined. Deterioration of grain quality indicators in the country was marked: the proportion of strong wheat is not more than 0.5% of commodity grain resources, and about 80% of exportable parties is wheat of 4...5 classes. Thus, it is possible due to the process mechanization to raise the grain quality. A well-known method of functional-cost analysis was applied to ground machine technological operations, which are the first to be developed in order to improve the wheat quality in the entire technological system, the demand for which is reduced abroad. The basic technological principles of production of high-quality grain were designed. They have three subsystems: the structure of the wheat varieties for the agricultural producer, the previous crops for wheat, features of cultivation technology of valuable varieties on the basis of intelligent manufacturing systems machines. The mechanization of high quality grain production processes was proposed. It can provide engine technology improvement due to rational composition machine-tractor units of new generation. They allow to abandon the outdated usual items of machinery used in their system and dramatically raise labor productivity due to the combination of operations, quality of work, yield and reduce costs. The features of mechanization on harvesting and post-harvest grain refinement are reflected with the aim of improving its quality. Applied to various forms of management, intellectual grain sorting means of mechanization recommended, which contribute to an increase in wheat quality. The impact of "neveika" technology with the completion of the heap at the stationary place on the grain quality improvement was marked
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05.20.00 Processes and machines of agroengineering systems
DescriptionThe issue of resource saving in the process of preparation of feed mixtures of multifunctional mobile units on livestock operations shows the need for further qualitative research in the preparation of feed for feeding with the goal of full realization of the genetic potential of animals. Modern cars often do not meet the above requirements that require new solutions. The theoretical study of grinding process feed stem proposed biplane segments allow you to define conditions and to identify the main factors affecting the studied process, and subsequently reduce their impact on the operation of the machine as a whole